THE WORK BEHIND EVERY CONNECTION

Wire Harness Manufacturing and Quality

See how AMBET supports custom wire harness and cable assembly production — from material preparation and connector assembly to electrical inspection and quality release.

AMBET wire harness production workspace
Inside AMBET Manufacturing
WORKSHOP VIEWInside AMBET Manufacturing
Close-up of cable harness assembly at AMBET
Assembly Close-Up
Assembly Close-Up
Production ScopeCustom wire harnesses & cable assemblies
Working BasisCustomer-approved drawings & specifications
Quality FocusApplicable electrical checks & batch release

01 / INSIDE OUR WORKSHOP

Manufacturing you can see.

Our self-operated production activities in Dongguan, China support customer-specific wire harnesses and cable assemblies. Here is a closer look at the equipment, connections and assembly work behind each project.

AMBET wire harness workshop and production workstations
Workshop & Production Area
FACTORY VIEWWorkshop & Production Area
Preparation of wires for custom wire harnesses
Wire Preparation
WIRE & MATERIALWire Preparation
Terminal crimping operation for cable harness assembly
Terminal Crimping
CONNECTIONSTerminal Crimping
Wire terminals inserted into connector housings
Connector Assembly
PINOUT & INSERTIONConnector Assembly
Custom wire harness assembly with branches and protection
Harness Assembly
FINISHED STRUCTUREHarness Assembly

Built to Your Drawing

Wire gauge, length, connector selection and routing follow the approved specification.

Custom Assembly Options

Branches, sleeving, shielding, labels and protective materials are applied as required.

Automotive & Industrial Applications

Manufacturing support for automotive aftermarket and industrial equipment projects.

02 / QUALITY CONTROL & TESTING

Quality is checked — not assumed.

Inspection is built around each approved design. Electrical verification and other checks are applied according to the product requirements and agreed control plan.

AMBET wire harness electrical testing station
Electrical Test Station
QUALITY CONTROLElectrical Test Station
Crimp inspection for wire harness terminals
Crimp Inspection
TERMINAL QUALITYCrimp Inspection
Inspection of cable harness dimensions and connector positions
Visual & Dimensional Inspection
INSPECTIONVisual & Dimensional Inspection
01 / ELECTRICAL

Electrical Verification

Applicable continuity, miswiring, short-circuit and open-circuit checks for each unit.

02 / CRIMP

Crimp Quality

Crimp-height and pull-force checks in line with applicable order requirements.

03 / VISUAL

Appearance & Dimensions

Connector positions, routing, appearance and dimensions checked as specified.

04 / PROJECT-SPECIFIC

Additional Testing

Waterproof or dielectric-withstand testing where specified and agreed.

Testing methods, inspection frequencies and acceptance criteria depend on the agreed project requirements. Per-unit electrical key checks do not imply that every inspection characteristic is tested on every unit.

03 / TRACEABILITY & RELEASE

Controlled specifications.
Clear batch decisions.

Beyond the finished harness, production also depends on revision control, handling of nonconforming items and internal release of each batch.

01

Order & Batch Traceability

Material, production and inspection information is referenced through the order or production batch.

02

Revision & Change Control

Different-specification substitutions require written customer approval; approved technical changes are recorded and reviewed.

03

Internal Quality Release

Nonconforming items are contained for review, and each batch receives an internal quality release before dispatch.

Finished custom wire harnesses arranged for inspection
Finished Harness Inspection
FINISHED ASSEMBLIESFinished Harness Inspection
Wire harness batch identification label or protected production record
Batch Identification
TRACEABILITYBatch Identification
Cable harness products arranged for shipment after inspection
Packaging & Dispatch
RELEASEPackaging & Dispatch

04 / INSIDE AMBET

The details behind the finished product.

A closer look at production workstations, connector details, testing equipment and completed wire harnesses — the practical details behind custom manufacturing.

Explore the production capabilities behind your custom requirements. Explore OEM/ODM Capabilities

NEXT STEP / PROJECT INQUIRY

Let's review
your project.

Share a drawing, BOM, sample or project requirements. We'll review the details needed for a custom wire harness quotation.

Helpful information to share

  • Drawing, BOM or sample details
  • Wire, connector and length requirements
  • Estimated quantity and delivery timing

REQUEST A QUOTE

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